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Author Archives: Evan Lerner

  1. Everything You Need To Know About Vacuum Forming

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    Vacuum forming involves vacuum pressure to form a mold or part. This technique has been used for several years in the manufacturing industry and has proven reliable and cost-effective in producing high-quality products.

    This article will cover everything you need to know about vacuum forming, from its process to its advantages.

    Vacuum Forming Process

    The vacuum forming process starts with the creation of a mold or tool. This mold is typically made from aluminum or steel and is designed to fit the product’s shape. Once the mold is created, a sheet of material is placed over it.

    The sheet of material is heated until it becomes pliable. Once it reaches the desired temperature, it is lowered onto the mold, and vacuum pressure is applied. This pressure pulls the material onto the mold, creating a perfect shape.

    Advantages of Vacuum Forming

    Here are the benefits of vacuum forming and why businesses should consider using it as a manufacturing method:

    High-Quality Surface Finish

    Vacuum forming ensures that the plastic material is evenly distributed within the mold, helping eliminate defects such as air bubbles or voids. This results in parts that have a smooth surface finish and consistent dimensions. It also removes the need for extra finishing operations such as sanding or polishing.

    Reduced Material Waste

    Vacuum forming minimizes the amount of scrap material created by ensuring that the plastic material is distributed evenly inside the mold. This lowers the cost of raw resources and the amount of waste generated.

    Enhanced Design Flexibility

    Vacuum forming enables the creation of complex shapes and intricate designs that would be impossible to produce using traditional means. Its versatility allows designers to develop one-of-a-kind parts tailored to their requirements while retaining high quality and uniform proportions.

    Faster Production Time

    Another advantage of vacuum forming is that it can help manufacturers achieve quicker turnaround times while maintaining high-quality components. This is because vacuum forming allows for the simultaneous production of multiple parts, reducing the overall time required for production.

    Reduced Tooling Costs

    Compared to other forming techniques, the molds used in vacuum forming tend to be less expensive to produce and maintain. Moreover, the reduced need for additional finishing or quality control procedures increases time and money savings.

    Compatibility With Various Materials

    Vacuum forming is compatible with various materials, including thermoplastics, thermosetting plastics, and elastomers. This makes it a versatile option for businesses that require different materials for different applications. Using multiple materials also produces parts with specific properties, such as high strength or flexibility.

    Transform Your Plastic Parts Production With Vacuum Forming From Lerner Molded Plastics

    Looking for a plastics manufacturing partner? Choose Lerner Molded Plastics! Our over 35 years of experience make us a leader in vacuum forming, injection molding, blow molding, extrusion, rotational molding, tool design & build, and complete supply chain services.

    Contact us today to learn more about our services! You may also request a quote today to start your next project with us for quality and reliable plastics manufacturing!

  2. How To Choose the Right Plastic Injection Molding Services

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    Plastic injection molding involves creating a component shape by injecting molten plastic material into a mold under high pressure. It is a versatile and cost-effective method for producing plastic parts in large volumes with high precision and repeatability.

    Plastic injection molding services are necessary for businesses that need plastic parts but do not have the in-house capacity to make them. Fortunately, outsourcing plastic injection molding services can provide modern machinery, competent engineers and technicians, quicker production times, cost-effective solutions, and flexibility for changing production demands.

    This post will discuss some key factors when selecting plastic injection molding services.

    What To Look For in Plastic Injection Molding Services

    With numerous plastic injection molding service providers in the market, choosing the right one can be challenging. Here’s what to look for in a company offering plastic injection molding services:

    1. Track Record of Excellence

    Look for a service provider with a history of producing high-quality plastic parts backed by certifications and testimonials from satisfied customers.

    2. Cost-Effective Solutions

    Consider the balance between cost and value, considering material quality, production volume, and lead times. This ensures that the provider offers cost-effective solutions that fit your budget.

    3. Material Expertise

    Assess the provider’s experience with different materials and their appropriateness for your application to guarantee they meet your material requirements.

    4. Advanced Equipment and Technology

    Advanced machinery and technology can impact the injection molding process’s quality, efficiency, and precision. Hence, inquire about the provider’s equipment and technology to ensure they can handle your project.

    5. Production Capacity and Capability

    To avoid delays and manufacturing bottlenecks, seek a vendor that can produce your specified components within your set time frame. Also, ask about the provider’s lead times and delivery schedules to ensure they align with your project timeline and can effectively meet your deadlines.

    6. Robust Quality Assurance

    Look for a vendor with rigorous quality assurance methods — including inspections, testing, and certifications — to assure consistent part quality and industry standards.

    7. Effective Communication and Customer Support

    Effective communication is crucial for a successful partnership and smooth project execution. Hence, always consider the provider’s communication channels, responsiveness, and level of customer support.

    8. Sustainability Practices

    If sustainability is important to your project and values, ask about the provider’s waste reduction, recycling, and usage of eco-friendly products.

    9. Confidentiality and Intellectual Property Protection

    Discuss the provider’s policies and measures for confidentiality and intellectual property protection to safeguard your proprietary information and ensure data security.

    10. Location and Proximity

    The provider’s location impacts logistics, shipping costs, and communication. Consider proximity to your facility for efficient ongoing projects or interactions. For example, choose a plastic injection molding service nearby for cost-effective operations.

    Lerner Molded Plastics: Where Precision Meets Perfection in Plastic Injection Molding!

    Lerner Molded Plastics provides high-quality custom plastic injection molding services to customers around the United States. Our team has over 30 years of plastic manufacturing experience and can offer high-quality custom-molded plastic components to satisfy your demands. Our cutting-edge injection molding manufacturing facility produces accurate and dependable plastic parts for various applications. From prototyping to production, we are committed to delivering exceptional results on time and within budget.

    Whether you need a small batch or a large volume of custom plastic components, Lerner Molded Plastics has the capabilities and expertise to meet your needs.

    Contact us today or request a quote to experience the difference between working with a trusted industry leader.

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